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"Exterior Paint Problems" an Historic Preservation Brief December 1, 2008


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Exterior Paint Problems
on Historic Woodwork

Kay D. Weeks and David W. Look, AIA
Exterior Paint Problems

What's in this article



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Introduction

Purposes of Exterior Paint

Treating Paint Problems

Justification for Paint Removal

Paint Removal Precautions

Repainting Historic Buildings for Cosmetic Reasons

Identification of Exterior Paint Surface Conditions

Recommended Treatments

        CLASS I conditions

              Dirt, Soot, Pollution, Cobwebs, Insect Cocoons, etc.

                    Cause of Condition

                    Recommended Treatment

              Mildew

                    Cause of Condition

                    Recommended Treatment

              Excessive Chalking

                    Cause of Condition

                    Recommended Treatment

              Staining

                    Cause of Condition

                    Recommended Treatment

        CLASS II Exterior Surface Conditions

              Crazing

                    Cause of Condition

                    Recommended Treatment

              Intercoat Peeling

                    Cause of Condition

                    Recommended Treatment

              Solvent Blistering

                    Cause of Condition

                    Recommended Treatment

              Wrinkling

                    Cause of Condition

                    Recommended Treatment

        CLASS III Exterior Surface Conditions

              Peeling

                    Cause of Condition

                    Recommended Treatment

              Cracking/Alligatoring

                    Cause of Condition

                    Recommended Treatment

Selecting the Appropriate/Safest Method to Remove Paint

        Methods for Removing Paint

              Abrasive Methods (Manual)

                    Recommended Abrasive Methods (Manual)

                          Putty Knife/Paint Scraper

                          Sandpaper/Sanding Block/Sanding sponge

                    Summary of Abrasive Methods (Manual)

              Abrasive Methods (Mechanical)

                    Recommended Abrasive Methods (Mechanical)

                          Orbital sander

                          Belt sander

                    Methods Not Recommended

                          Rotary Drill Attachments

                          Waterblasting

                          Sandblasting

                    Summary of Abrasive Methods (Mechanical)

              Thermal Methods

                    Recommended Thermal Methods

                          Electric heat plate

                          Electric heat gun

                    Thermal Methods Not Recommended

                          Blow Torch

                    Summary of Thermal Methods

              Chemical Methods

                    Recommended Chemical Methods

                          Solvent-base Strippers

                          Caustic strippers

              Summary of Chemical Methods

General Paint Type Recommendations

Conclusion

Selected Reading

Acknowledgements


Return to the Knowledge Base

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General Paint Type Recommendations

freshly painted house
Decorative features were painted with a traditional oil-based paint as a part of the rehabilitation. Photo: NPS files.
Based on the assumption that the exterior wood has been painted with oil paint many times in the past and the existing top coat is therefore also an oil paint, it is recommended that for CLASS I and CLASS II paint surface conditions, a top coat of high quality oil paint be applied when repainting. The reason for recommending oil rather than latex paints is that a coat of latex paint applied directly over old oil paint is more apt to fail. The considerations are twofold. First, because oil paints continue to harden with age, the old surface is sensitive to the added stress of shrinkage which occurs as a new coat of paint dries. Oil paints shrink less upon drying than latex paints and thus do not have as great a tendency to pull the old paint loose. Second, when exterior oil paints age, the binder releases pigment particles, causing a chalky surface. Although for best results, the chalk (or dirt, etc.) should always be cleaned off prior to repainting, a coat of new oil paint is more able to penetrate a chalky residue and adhere than is latex paint. Therefore, unless it is possible to thoroughly clean a heavily chalked surface, oil paints--on balance--give better adhesion.

If however, a latex top coat is going to be applied over several layers of old oil paint, an oil primer should be applied first (the oil primer creates a flat, porous surface to which the latex can adhere). After the primer has thoroughly dried, a latex top coat may be applied. In the long run, changing paint types is more time consuming and expensive. An application of a new oil-type top coat on the old oil paint is, thus, the preferred course of action.

If CLASS III conditions have necessitated total paint removal, there are two options, both of which assure protection of the exterior wood: (1) an oil primer may be applied followed by an oil-type top coat, preferably by the same manufacturer; or (2) an oil primer may be applied followed by a latex top coat, again using the same brand of paint. It should also be noted that primers were never intended to withstand the effects of weathering; therefore, the top coat should be applied as soon as possible after the primer has dried.

Conclusion

The recommendations outlined in this Brief are cautious because at present there is no completely safe and effective method of removing old paint from exterior woodwork. This has necessarily eliminated descriptions of several methods still in a developmental or experimental stage, which can therefore neither be recommended nor precluded from future recommendation. With the ever-increasing number of buildings being rehabilitated, however, paint removal technology should be stimulated and, in consequence, existing methods refined and new methods developed which will respect both the historic wood and the health and safety of the operator.


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