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"Preserving Historic Ceramic Tile Floors" an Historic Preservation Brief December 1, 2008


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Preserving Historic Ceramic Tile Floors

Anne E. Grimmer and Kimberly A. Konrad
Preserving Historic Ceramic Tile Floors

What's in this article



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Introduction

The Tile-Making Process

Historical Background

Ceramic Floor Tile Types

Laying Ceramic Tile Floors

Preservation and Maintenance

Damage and Deterioration Problems

Repair and Replacement

Summary

Selected Reading

Some Sources for Replacement Tiles

Helpful Organizations

Acknowledgements


Return to the Knowledge Base

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By the 1840s, encaustic tiles were made entirely with almost-dry clay using the dust-pressed method. This served to eliminate the possibility of staining the body of the tile with other colors and permitted the use of more colors on a single tile. Thus, an encaustic tile can sometimes be dated according to the complexity and the number of colors in its pattern. Red tiles with white figurative patterns were generally the earliest, followed by brown and buff colored tiles. In the 1860s, blue tiles with yellow or buff patterns were popular, succeeded by more subtle color schemes featuring a "chocolate" red with a soft grey. By 1860, up to six colors were used in a single tile to form a pattern. Toward the end of the century, white encaustic tiles with a black or gold design were common, as well as tiles with complicated color patterns of white, black, gold, pink, green and blue. Encaustic tiles were decorated with traditional as well as original designs. Some, particularly intricate, designs were painted on the surface of the tile with opaque colored glazes, instead of being inlaid. Most major tile manufacturers sold many of the same pre-formed encaustic floor tile patterns through catalogues. Encaustic tiles were produced in a variety of sizes, mostly square or octagonal in shape, and almost any design could be custom-made for a special purpose or to fit a particular space. Historic, 19th-century encaustic tiles were generally slightly less than 1" thick, about 15/16." Cheaper tiles of lesser quality were also made of clay or cement. These designs resembled those commonly found on encaustic tiles but applied as a transfer printed pattern, or using a multi-color lithographic or silkscreen process. These are still manufactured and popular in many parts of the world.

Smaller, single-colored versions of encaustic tiles that, when assembled together form a geometric pattern, are called geometric tiles in England. However, in the United States they are generally not differentiated from encaustic tiles. Based on the geometric segments of a six-inch square, they were typically rectangular, square, triangular or hexagonal in shape, and about the same thickness as patterned encaustic tiles. Geometric tiles were especially well suited for decorative borders, and a wide variety of floor designs could be created with their many shapes, sizes and colors--either alone or combined with patterned encaustic tiles. The cost of producing geometric tiles was much less than of encaustic tiles because each tile involved only one type of clay and one color. By the end of the 19th century, over 60 different shapes and sizes of geometric tiles were available in up to ten colors, including buff, beige or tan, salmon, light grey, dark grey, red, chocolate, blue, white and black.

ceramic tiles in bath house
Ceramic mosaic tiles were practical for structures like this Bath House, Hot Springs, Arkansas (1914-1915). Photo: Jack E. Boucher, HABS Collection, NPS.

Ceramic mosaic tiles are essentially smaller versions of geometric tiles (usually no larger than 2-1/4", and no thicker than ¼") ranging in size from ½" to 2 3/16", in square, rectangular or oblong, hexagonal, pentagonal and trapezoidal shapes. Both vitreous and semi-vitreous mosaic tiles were available, unglazed in solid or variegated colors with a matte finish, or glazed in unlimited colors. Single, one-piece tiles were also fabricated to give the appearance of multiple mosaic pieces. This was achieved with a mold, which gave the appearance of recessed mortar joints separating individual "mosaics".

Glazed Tiles

With the exception of quarry tiles, encaustic tiles, and some mosaic tiles, most ceramic floor tiles are decorated with a glaze. While unglazed tiles derive their color solely from the clay, or from oxides, dyes or pigments added to the clay, the color of glazed tiles is provided by the glaze, either shiny or matte. Some potteries specialized in certain kinds of glazes and were famous for them. The earliest and most common method of clay tile decoration made use of tin-glazes which were essentially transparent lead glazes. Tiles were either dipped into the glaze or the glaze was brushed on the tile surface. Glazes were generally made with white lead, flint, or china clays ground up and mixed with finely ground metallic oxides that provided the color. Colored glazes were commonly known as "enamels". Colors included blue derived from cobalt, green from copper, purple from manganese, yellow from antimony and lead, and reds and browns from iron. An opaque glaze was created by adding tin oxide.


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