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"Preserving Historic Ceramic Tile Floors" an Historic Preservation Brief December 1, 2008


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Preserving Historic Ceramic Tile Floors

Anne E. Grimmer and Kimberly A. Konrad
Preserving Historic Ceramic Tile Floors

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Introduction

The Tile-Making Process

Historical Background

        Development of the Tile Industry in America

        Changes in the Tile Industry

Ceramic Floor Tile Types

        Unglazed and Glazed Tiles

              Unglazed Tiles

                    Quarry tiles

                    Encaustic tiles

                    Ceramic mosaic tiles

              Glazed Tiles

Laying Ceramic Tile Floors

        19th Century Techniques

        20th Century Techniques

Preservation and Maintenance

        Cleaning Methods

        Protective Coatings

Damage and Deterioration Problems

        Loss of Tile Surface and Pattern

        Tile Glaze Failure

        Tile Breakage

        Moisture Damage to Tile

        Loose, Cracked, Broken or Unbonded Tile due to Mortar Failure

        Tile Damage or Loss caused by Systems Update

Repair and Replacement

        Mortar Joint Repair

        Tile Repair

        Tile Replacement

        Selective Replacement of Individual Tiles

        Sectional Replacement of Tiles

Summary

Selected Reading

Some Sources for Replacement Tiles

        Designs in Tile

        Fulper Tile

        H&R Johnson Tiles Ltd

        L'Esperance Tile Works

        Moravian Pottery and Tile Works

        Motawi Tileworks

        Native Tile and Ceramics

        Original Style

        Pewabic Pottery, Inc

        Terra Designs Tileworks

        Tile Guild

        Tile Restoration Center, Inc

Helpful Organizations

        The American Institute for Conservation of Historic and Artistic Works

        Ceramic Tile Institute of America, Inc

        Friends of Terra Cotta, Inc

        Tile Council of America

        Tile Heritage Foundation

Acknowledgements


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Historic Ceramic Floor Tile: Preservation and Maintenance

Before undertaking any work more complicated than regular maintenance or a very simple repair on a significant historic ceramic tile floor, or on any historic tile floor where serious damage has occurred, it is recommended that a professional conservator of ceramics, an historical architect, an architectural historian, or a chemist with particular knowledge and experience in this field be consulted. This will ensure that all future work, whether it be regularly-scheduled maintenance or more technical and specialized repair and restoration, is done in accordance with the Secretary of the Interior's Standards for the Treatment of Historic Properties.

Presidential seal
This tiled Presidential seal was laid in the floor of the Pension Building in 1901 at President McKinley's 2nd inaugeration. Photo: NPS files.

Cleaning Methods. Ceramic tiles are essentially a practical, low-maintenance flooring material. Yet, even glazed tiles are somewhat porous, and can get dirty and stained, especially in heavy traffic areas or where oil, fat, and grass stains are likely to occur. Although heavily soiled areas may be difficult or impossible to clean completely, in most instances, cleaning ceramic tile floors is relatively easy. Cleaning should always begin with the gentlest means possible, which may be as simple as warm water. Regular maintenance should include sweeping, or preferably dry or damp mopping or vacuuming to reduce grit. Tiles can usually be cleaned with a non-soap-based household floor cleaner, such as one of the commercial products intended for cleaning ceramic tile floors available on the market.

All cleaning and stain-removal products should always be tested on a small, inconspicuous area before using. Abrasive cleaners (including powdered cleansers and even "mildly" abrasive creams) and mechanical equipment can damage and wear away the protective surface, as well as the decorative design on the tiles, and should not be used on ceramic tile floors. Generally, acid-based cleaning solutions should also not be used on ceramic tile floors because they can damage the complex silicates in a glaze. However, there are some acid-based cleaners specially formulated for cleaning and removing coatings from ceramic tile floors that may be acceptable, but even these must be used with caution. Sometimes an acid-based cleaner may, in fact, be needed to remove discoloration or staining caused by lime or cement mortar. But, it should be tested first, used with caution, and applied only to a thoroughly wetted tile floor from which excess water has been removed. Pre-wetting a ceramic tile floor before cleaning is a good policy to observe with all cleaners. The water saturates the porous tile and prevents chemicals or other cleaning agents from penetrating into the tile body. Floor tiles should be always rinsed thoroughly after cleaning.

Plastic pot-scrubbers may be effective in loosening and removing superficial dirt without abrading the glazed or vitrified surface of the tiles. Stubborn asphalt or oil stains, scuff marks, or soiling can sometimes be removed with ammonia or one of the household spray products intended for cleaning kitchen or bathroom tiles. If necessary, a solvent may be applied carefully to pre-wetted tiles, but it should not be left on the surface for an extended amount of time as it may cause discoloration. If possible, a stain should always be identified first in order to select the material best-suited to remove it.


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