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"Preserving Historic Ornamental Plaster" an Historic Preservation Brief August 28, 2008


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Preserving Historic Ornamental Plaster

David Flaharty
Preserving Historic Ornamental Plaster

What's in this article



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Introduction

The Ornamental Plaster Trade

        Shop Personnel

        Methods of Production

        Decorative Plaster Forms

              Cornices

              Medallions

              Coffers

Causes of Ornamental Plaster Damage

        Ornamental Plaster Substrate

        Signs of Failure

        Repairing and Replacing

Immediate Action

A 20th Century Shop Tour

        Shop and Personnel

        Molding Rubber

        Molding Plaster

        Sheet Metal Templates

        Models

        Molds

        Casting the Molds

Repairing Ornamental Plaster

        Cornice

        Ceiling Medallion

        Coffered Ceiling

Finding and Evaluating a Contractor

Conclusion

Selected Reading

Acknowledgements


Return to the Knowledge Base

Introduction

From the time America struggled for a new identity as a constitutional republic--and well into the 20th century--its architecture and its decorative detailing remained firmly rooted in the European classicism of Palladio, Wren, and Mansart.

Together with skilled masons and carpenters, ornamental plasterers saw their inherited trade flourish from the mid-18th century until the Depression years of the 1930s. During this two hundred year period, as the Georgian and Federal styles yielded to the revivals--Greek, Rococo, Gothic, Renaissance, and Spanish--decorative plaster reflected each style, resulting in the wide variety of ornamentation that survives. The traditional methods of producing and installing interior decorative plaster were brought from Europe to this country intact and its practice remains virtually unchanged to this day.

Like flat walls and ceilings, historic ornamental plaster is made of gypsum and lime which are stable and durable materials. An extremely versatile material, plaster can be modeled, cast, incised, colored, stamped, or stencilled. However, as an integral part of the building system it is subject to the typical problems of water intrusion, structural movement, vibration and insensitive alterations, both incrementally and from adaptive use projects.

1915 ornamental plaster studio with personnel
Ornamental plaster studios employed a variety of personnel, including sculptors who modelled in clay; casters who made production units; and finishers who cleaned the casts. Photo: Courtesy, M. Earle Felber.

This Preservation Brief has been prepared to assist property owners, architects, contractors, and Federal agency managers in identifying the causes of ornamental plaster failure, specifying repair and replacement techniques and engaging qualified professionals to do the work. The scope of this Brief is limited to the repair and restoration of existing ornamental plaster; certain forms of decorative plaster such as scagliola, composition ornament, and artificial Caen Stone are not addressed, nor is the design and installation of ornamental plasterwork in new construction. Finally, guidance on using substitute materials to match the historic appearance of ornamental plasterwork--a legitimate option within the Secretary of Interior's Standards for the Treatment of Historic Properties--is not discussed here, but will be the subject of another Brief on interiors.

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