Mortars for repointing projects, especially those involving historic
buildings, typically are custom mixed in order to ensure the proper physical
and visual qualities. These materials can be combined in varying proportions
to create a mortar with the desired performance and durability. The actual
specification of a particular mortar type should take into consideration all
of the factors affecting the life of the building including: current site
conditions, present condition of the masonry, function of the new mortar,
degree of weather exposure, and skill of the mason.
Here, a hammer and chisel are being correctly used to prepare a joint for repointing. Photo: John P. Speweik.
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Thus, no two repointing
projects are exactly the same. Modern materials specified for use in
repointing mortar should conform to specifications of the American Society for
Testing and Materials (ASTM) or comparable federal specifications, and the
resulting mortar should conform to ASTM C 270, Mortar for Unit Masonry.
Specifying the proportions for the repointing mortar for a specific job is not
as difficult as it might seem. Five mortar types, each with a corresponding
recommended mix, have been established by ASTM to distinguish high strength
mortar from soft flexible mortars. The ASTM designated them in decreasing
order of approximate general strength as Type M (2,500 psi), Type S (1,800
psi), Type N (750 psi), Type O (350 psi) and Type K (75 psi). (The letters
identifying the types are from the words MASON WORK using every other letter.)
Type K has the highest lime content of the mixes that contain portland cement,
although it is seldom used today, except for some historic preservation
projects. The designation "L" in the accompanying chart identifies a straight
lime and sand mix. Specifying the appropriate ASTM mortar by proportion of
ingredients, will ensure the desired physical properties. Unless specified
otherwise, measurements or proportions for mortar mixes are always given in
the following order: cement-lime-sand. Thus, a Type K mix, for example, would
be referred to as 1-3-10, or 1 part cement to 3 parts lime to 10 parts sand.
Other requirements to create the desired visual qualities should be included
in the specifications.
The strength of a mortar can vary. If mixed with higher amounts of portland
cement, a harder mortar is obtained. The more lime that is added, the softer
and more plastic the mortar becomes, increasing its workability. A mortar
strong in compressive strength might be desirable for a hard stone (such as
granite) pier holding up a bridge deck, whereas a softer, more permeable lime
mortar would be preferable for a historic wall of soft brick. Masonry
deterioration caused by salt deposition results when the mortar is less
permeable than the masonry unit. A strong mortar is still more permeable than
hard, dense stone. However, in a wall constructed of soft bricks where the
masonry unit itself has a relatively high permeability or vapor transmission
rate, a soft, high lime mortar is necessary to retain sufficient permeability.