The method for corrugating iron was originally patented in England
in 1829. Corrugating stiffened the sheets, and allowed greater
span over a lighter framework, as well as reduced installation
time and labor. In 1834 the American architect William Strickland
proposed corrugated iron to cover his design for the market place
in Philadelphia.
Galvanizing with zinc to protect the base metal from rust was
developed in France in 1837. By the 1850s the material was used
on post offices and customhouses, as well as on train sheds and
factories. In 1857 one of the first metal roofs in the South was
installed on the U.S. Mint in New Orleans. The Mint was thereby
" fireproofed" with a 20-gauge galvanized, corrugated
iron roof on iron trusses.
Tin shingles, commonly embossed to imitate wod or tile, or with a decorative design, were popular as an inexpensive, textured roofing material. Photo: NPS files.
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Tin-plate iron, commonly called "tin roofing," was used
extensively in Canada in the 18th century, but it was not as common
in the United States until later. Thomas Jefferson was an early
advocate of tin roofing, and he installed a standing-seam tin roof
on "Monticello" (ca. 1770-1802). The Arch Street Meetinghouse
(1804) in Philadelphia had tin shingles laid in a herringbone
pattern on a "piazza" roof.
However, once rolling mills were established in this country,
the low cost, light weight, and low maintenance of tin plate made
it the most common roofing material. Embossed tin shingles, whose
surfaces created interesting patterns, were popular throughout
the country in the late 19th century. Tin roofs were kept well-painted,
usually red; or, as the architect A. J. Davis suggested, in a
color to imitate the green patina of copper.
Terne plate differed from tin plate in that the iron was dipped
in an alloy of lead and tin, giving it a duller finish. Historic,
as well as modern, documentation often confuses the two, so much
that it is difficult to determine how often actual "terne"
was used.
Zinc came into use in the 1820s, at the same time tin plate was
becoming popular. Although a less expensive substitute for lead,
its advantages were controversial, and it was never widely used
in this country.
Other Materials: Asphalt shingles and roll roofing were used in
the 1890s. Many roofs of asbestos, aluminum, stainless steel,
galvanized steel, and lead-coated copper may soon have historic
values as well. Awareness of these and other traditions of roofing
materials and their detailing will contribute to more sensitive
preservation treatments.