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"The Preservation and Repair of Historic Clay Tile Roofs" an Historic Preservation Brief November 21, 2008


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The Preservation and Repair of Historic Clay Tile Roofs

Anne E. Grimmer and Paul K. Williams
The Preservation and Repair of Historic Clay Tile Roofs

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Introduction

Historical Background

Revival Styles Renew Interest in Clay Roofing Tiles

Early Tiles

Clay Tile Substitutes

Traditional Tile Shapes and Colors

How Tiles are Attached

Preservation and Repair

Summary

Selected Reading

Selected Sources of Clay Roofing Tiles

Acknowledgements


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lack of birdstop
An eave closure or birdstop to keep out birds is notably absent from the replacement tile in the center of the bottom row. Photo: NPS files.

Field and Specialty Tile. The tiles that cover the majority of the flat surface of the roof are called field tile. Some roof shapes, particularly conical towers or turrets, require tiles of graduated sizes, and some shapes or patterns of field tile also require specially shaped finish tiles to complete the roof covering package. Other uniquely-shaped tiles were made to fit odd-shaped spaces and places including dormers and valleys, roof hips, rakes, ridges and corners. There are also finish tiles that fulfill certain needs, such as eave closures or clay plugs called "birdstops." These are intended to keep out snow and rain, and birds from nesting in the voids under the bottom row of curved tiles. Different patterns and designs can also be created by combining, or mixing and matching flat tiles with dimensional tiles.

Tile Colors. A terra cotta red is the color most commonly associated with historic clay roofing tiles. The reddish color comes from clay with a large percentage of iron oxide, and there are many variations of this natural color to be found in tiles ranging from deep reddish browns to softer and paler oranges and pinks. Lighter buff and beige colors, as well as black, also appear on traditional tile-roofed buildings. Buff-colored tiles were made from nearly pure fire clay, and pouring manganese dissolved in water over the tile before firing resulted in smoke brown or black glazed tiles. Toward the end of the 19th century the popularity of colored glazes for roofing tiles increased, and their use and the range of colors continues to expand today.

Most historic glazed roofing tiles are in fairly natural hues that range from reds and browns and buffs, to blacks and purples, blues (often created with smalt, or powdered blue glass), and a wide variety of greens (usually created with copper slag). There could be a considerable range in the colors of tiles that were baked over a wood fire because the temperature within the kiln was so uneven; tiles closest to the fire cooked all the way through and turned a darker red, while tiles farthest from the flames were likely to be smoke-stained, and lighter orange in color.


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