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"The Preservation and Repair of Historic Clay Tile Roofs" an Historic Preservation Brief September 8, 2008


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The Preservation and Repair of Historic Clay Tile Roofs

Anne E. Grimmer and Paul K. Williams
The Preservation and Repair of Historic Clay Tile Roofs

What's in this article



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Introduction

Historical Background

Revival Styles Renew Interest in Clay Roofing Tiles

Early Tiles

Clay Tile Substitutes

Traditional Tile Shapes and Colors

        Pantiles

        Flat Tiles

        Field and Specialty Tile

        Tile Colors

How Tiles are Attached

        Flat Tiles

        Pantiles

        Ridge or Hip Tiles

        Roof Pitch and Weather are Factors in Tile Attachment

Preservation and Repair

        Identifying Common Problems and Failures

        Regular Inspection and Maintenance

        Temporary Protection during Repair

        General Repair Guidance

        Replacing Individual Tiles

        Sources for Replacement Tiles

        Repairing a Failed Fastening System

        Replacing Flashing

        Inappropriate Repairs

Summary

Selected Reading

Selected Sources of Clay Roofing Tiles

Acknowledgements


Return to the Knowledge Base

Introduction

Clay tiles are one of the most distinctive and decorative historic roofing materials because of their great variety of shapes, colors, profiles, patterns, and textures. Traditionally, clay tiles were formed by hand, and later by machine extrusion of natural clay, textured or glazed with color, and fired in high-temperature kilns. The unique visual qualities of a clay tile roof often make it a prominent feature in defining the overall character of a historic building. The significance and inherently fragile nature of historic tile roofs dictate that special care and precaution be taken to preserve and repair them.

popularity of material
Clay tile was a popular roofing material for residential structures during the Romanesque Revival period. Photo: NPS files.

Clay tile has one of the longest life expectancies among historic roofing materials-generally about 100 years, and often several hundred. Yet, a regularly scheduled maintenance program is necessary to prolong the life of any roofing system. A complete internal and external inspection of the roof structure and the roof covering is recommended to determine condition, potential causes of failure, or source of leaks, and will help in developing a program for the preservation and repair of the tile roof. Before initiating any repair work on historic clay tile roofs, it is important to identify those qualities important in contributing to the historic significance and character of the building.

This Brief will review the history of clay roofing tiles and will include a description of the many types and shapes of historic tiles, as well as their different methods of attachment. It will conclude with general guidance for the historic property owner or building manager on how to plan and carry out a project involving the repair and selected replacement of historic clay roofing tiles.

Repair of historic clay tile roofs is not a job for amateurs; it should be undertaken only by professional roofers experienced in working with clay tile roofs.


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