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"The Preservation and Repair of Historic Clay Tile Roofs" an Historic Preservation Brief November 21, 2008


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The Preservation and Repair of Historic Clay Tile Roofs

Anne E. Grimmer and Paul K. Williams
The Preservation and Repair of Historic Clay Tile Roofs

What's in this article



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Introduction

Historical Background

Revival Styles Renew Interest in Clay Roofing Tiles

Early Tiles

Clay Tile Substitutes

Traditional Tile Shapes and Colors

        Pantiles

        Flat Tiles

        Field and Specialty Tile

        Tile Colors

How Tiles are Attached

        Flat Tiles

        Pantiles

        Ridge or Hip Tiles

        Roof Pitch and Weather are Factors in Tile Attachment

Preservation and Repair

        Identifying Common Problems and Failures

        Regular Inspection and Maintenance

        Temporary Protection during Repair

        General Repair Guidance

        Replacing Individual Tiles

        Sources for Replacement Tiles

        Repairing a Failed Fastening System

        Replacing Flashing

        Inappropriate Repairs

Summary

Selected Reading

Selected Sources of Clay Roofing Tiles

Acknowledgements


Return to the Knowledge Base

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Revival Styles Renew Interest in Clay Roofing Tiles

By the mid-19th century, the introduction of the Italianate Villa style of architecture in the United States prompted a new interest in clay tiles for roofing. This had the effect of revitalizing the clay tile manufacturing industry, and by the 1870s, new factories were in business, including large operations in Akron, Ohio, and Baltimore, Maryland.

Grove Park Inn, Asheville, North Carolina
The clay tile roof is important in defining the character of the c. 1917 Mission-style Grove Park Inn, Asheville, North Carolina. Photo: NPS files.

Clay tiles were promoted by the Centennial Exhibition in Philadelphia in 1876, which featured several prominent buildings with tile roofs, including a pavilion for the state of New Jersey roofed with clay tiles of local manufacture. Tile-making machines were first patented in the 1870s, and although much roofing tile continued to be made by hand, by the 1880s more and more factories were beginning to use machines. The development of the Romanesque Revival style of architecture in the 1890s further strengthened the role of clay roofing tiles as an American building material.

Alternative substitutes for clay tiles were also needed to meet this new demand. By about 1855, sheet metal roofs designed to replicate the patterns of clay tile were being produced. Usually painted a natural terra cotta color to emulate real clay tile, these sheet metal roofs became popular because they were cheaper and lighter, and easier to install than clay tile roofs.

19th century rowhouses featuring clay tile roofing
Clay tiles emphasize the prominence of the peaked roofs of these late 19th century rowhouses. Photo: NPS files.

Clay roofing tiles fell out of fashion again for a short time at the end of the 19th century, but once more gained acceptance in the 20th century, due primarily to the popularity of the Romantic Revival architectural styles, including Mission, Spanish, Mediterranean, Georgian and Renaissance Revival in which clay tile roofs featured prominently. With the availability of machines capable of extruding clay in a variety of forms in large quantities, clay tiles became more readily available across the nation. More regional manufacturing plants were established in areas with large natural deposits of clay, including Alfred, New York; New Lexington, Ohio; Lincoln, California; and Atlanta, Georgia; as well as Indiana, Illinois and Kansas.

The popularity of clay tile roofing, and look-alike substitute roofing materials, continues in the 20th century, especially in areas of the South and West-most notably Florida and California--where Mediterranean and Spanish--influenced styles of architecture still predominate.


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