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"The Preservation and Repair of Historic Stained and Leaded Glass" an Historic Preservation Brief January 9, 2009


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The Preservation and Repair of Historic Stained and Leaded Glass

Neal A. Vogel and Rolf Achilles
The Preservation and Repair of Historic Stained and Leaded Glass

What's in this article



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Introduction

Historical Background

Dating and Documenting Historic Leaded Glass

        Building Context

        Inscriptions and Signatures

        Composition and Other Stylistic Elements

        Framing and Surround

        Reinforcement and Leading Details

        Glass

Photographing Stained Glass Windows

Deterioration of Stained and Leaded Glass

        Glass Deterioration

        Deterioration of Painted Glass

        Structural Deterioration

Came Types and Properties

        Lead Came

        Zinc Came

        Other Came

Cleaning, Repair, Restoration, and Protection

        Cleaning

              Painted glass

        Repair

        Repairs to Glass

              Minor repairs

              Glass cracks

              Copper Foiling

              Epoxy Edge-Gluing

              Silicone Edge-Gluing

        Repairs to Structural Support Systems

        Protective Glazing and Screens

Domes and Ceilings

Conclusion

Selected Reading

Acknowledgements


Return to the Knowledge Base

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Came Types and Properties

Lead Came: Lead is a soft malleable metal (it can be scratched with a fingernail). It naturally produces a protective dark bluish-gray patina. In the mid-19th century, improved smelting processes enabled manufacturers to extract valuable metal impurities from lead, thereby producing 100% pure lead came. The industry reasoned that 100% pure lead came was superior to the less pure variety. Although pure lead came is very workable and contributes to intricate designs, time has proven it to be less durable than medieval came, which contained trace elements of tin, copper, silver, and antimony. Unfortunately, the misconception that pure lead had greater longevity continued throughout the glory years of leaded glass use in America. Most glass conservators use a 100-year rule of thumb for the life expectancy of 19th century came-less for came produced during war times. The demand for lead ammunition and the resulting scarcity of lead required studios to stretch the available lead to its limits, thus resulting in weaker cames. In the 1970s "restoration lead" (ASTM B29-84) was developed based on metallurgic analyses of medieval cames, some of which have lasted for centuries. Restoration lead should always be used when releading historic windows.

Zinc Came: Zinc came is more vulnerable to atmospheric corrosion (particularly from sulfuric acids) than lead, but has proven to be durable in America because it weighs 40% less than lead and its coefficient of expansion is 7% lower. Thus, it is somewhat less susceptible to fatigue from expansion and contraction. Moreover, it is ten times harder than lead, and has three times the tensile strength. Zinc came is strong enough to be self-supporting and requires little bracing to interrupt the window's design. While zinc came is perfect for the geometric designs of Prairie School windows, it is usually too stiff to employ in very curvilinear designs. Zinc can also take several finishes, including a copper or black finish. (As a result, zinc can be mistaken for copper or brass.)

Other Came: Other metals, primarily solid brass and copper, were also occasionally employed as came. They are generally found only in windows between ca. 1890 and ca. 1920.


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