Came Types and Properties
Lead Came: Lead is a soft malleable metal (it can be scratched
with a fingernail). It naturally produces a protective dark bluish-gray
patina. In the mid-19th century, improved smelting processes enabled manufacturers
to extract valuable metal impurities from lead, thereby producing 100%
pure lead came. The industry reasoned that 100% pure lead came was superior
to the less pure variety. Although pure lead came is very workable and
contributes to intricate designs, time has proven it to be less
durable than medieval came, which contained trace elements of tin, copper,
silver, and antimony. Unfortunately, the misconception that pure lead had
greater longevity continued throughout the glory years of leaded glass
use in America. Most glass conservators use a 100-year rule of thumb for
the life expectancy of 19th century came-less for came produced during
war times. The demand for lead ammunition and the resulting scarcity of
lead required studios to stretch the available lead to its limits, thus
resulting in weaker cames. In the 1970s "restoration lead" (ASTM
B29-84) was developed based on metallurgic analyses of medieval cames,
some of which have lasted for centuries. Restoration lead should
always be used when releading historic windows.
Zinc Came: Zinc came is more vulnerable to atmospheric corrosion
(particularly from sulfuric acids) than lead, but has proven to be durable
in America because it weighs 40% less than lead and its coefficient of
expansion is 7% lower. Thus, it is somewhat less susceptible to fatigue
from expansion and contraction. Moreover, it is ten times harder than lead,
and has three times the tensile strength. Zinc came is strong enough to
be self-supporting and requires little bracing to interrupt the window's
design. While zinc came is perfect for the geometric designs of Prairie
School windows, it is usually too stiff to employ in very curvilinear designs.
Zinc can also take several finishes, including a copper or black finish.
(As a result, zinc can be mistaken for copper or brass.)
Other Came: Other metals, primarily solid brass and copper, were
also occasionally employed as came. They are generally found only in windows
between ca. 1890 and ca. 1920.