Mixes for Repair of Historic Stucco

Historic stucco mixes varied a great deal regionally, depending as they did on the availability of local materials. There are probably almost as many mixes that can be used for repair of historic stucco as there are historic stucco buildings. For this reason it is recommended that at least a rudimentary analysis of the existing historic stucco be carried out in order to determine its general proportions and primary ingredients. However, if this is not possible, or if test results are inconclusive, the following mixes are provided as reference. Many of the publications listed under "Selected Reading" include a variety of stucco mixes and should also be consulted for additional guidance.

Materials Specifications should conform to those contained in Preservation Briefs 2: Repointing Mortar Joints in Historic Masonry Buildings, and are as follows:

• Lime should conform to ASTM C207, Type S, Hydrated Lime for Masonry Purposes.
• Sand should conform to ASTM C144 to assure proper gradation and freedom from impurities. Sand, or other type of aggregate, should match the original as closely as possible.
• Cement should conform to ASTM C150, Type II (white, nonstaining), portland cement.
• Water should be fresh, clean and potable.
• If hair or fiber is used, it should be goat or cattle hair, or pure manilla fiber of good quality, ½" to 2" in length, clean, and free of dust, dirt, oil, grease or other impurities.
• Rules to remember: More lime will make the mixture more plastic, but stucco mortar with a very large proportion of lime to sand is more likely to crack because of greater shrinkage; it is also weaker and slower to set. More sand or aggregate, will minimize shrinkage, but make the mixture harder to trowel smooth, and will weaken the mortar.

Soft Lime Stucco (suitable for application to buildings dating from 17001850)

A.J. Downing's Recipe for Soft Lime Stucco

1 part lime

2 parts sand

(A.J. Downing, "The Architecture of Country Houses," 1850)

Vieux Carre Masonry Maintenance Guidelines

Base Coats (2):

1 part by volume hydrated lime

3 parts by volume aggregate [sand]--size to match original

6 pounds/cubic yards hair or fiber

Water to form a workable mix,

Finish Coat:

1 part by volume hydrated lime

3 parts aggregate [sand]--size to match original

Water to form a workable mix.

Note: No portland cement is recommended in this mix, but if it is needed to increase the workability of the mix and to decrease the setting time, the amount of portland cement added should never exceed 1 part to 12 parts lime and sand.

("Vieux Carre Masonry Maintenance Guidelines," June, 1980.)

"Materials for Soft Brick Mortar and for Soft Stucco"

5 gallons hydrated lime

10 gallons sand

1 quart white, nonstaining portland cement (1 cup only for pointing)

Water to form a workable mix.

(Koch and Wilson, Architects, New Orleans, Louisiana, February, 1980)

Mix for Repair of Traditional Natural Cement or Hydraulic Lime Stucco

1 part by volume hydrated lime

2 parts by volume white portland cement

3 parts by volume fine mason's sand

If hydraulic lime is available, it may be used instead of lime-cement blends. ("Conservation Techniques for the Repair of Historical Ornamental Exterior Stucco, January, 1990)

Early twentieth century Portland Cement Stucco

1 part portland cement

2-1/2 parts sand

Hydrated lime = to not more than 15% of the cement's volume

Water to form a workable mix.

The same basic mix was used for all coats, but the finish coat generally contained more lime than the undercoats. ("Illinois Preservation Series No. 2: Stucco," January, 1980)

American Portland Cement Stucco Specifications (c. 1929)

Base Coats:

5 pounds, dry, hydrated lime

1 bag portland cement (94 lbs.)

Not less than 3 cubic feet (3 bags) sand (passed through a #8 screen)

Water to make a workable mix.

Finish Coat:

Use WHITE portland cement in the mix in the same proportions as above.

To color the stucco add not more than 10 pounds pigment for each bag of cement contained in the mix.