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"The Repair and Replacement of Historic Shingle Roofs" an Historic Preservation Brief November 21, 2008


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The Repair and Replacement of Historic Shingle Roofs

Sharon C. Park, AIA
The Repair and Replacement of Historic Shingle Roofs

What's in this article



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Introduction

Wooden Shingle Roofs in America

Replacing Deteriorated Roofs

Specifications for the Replacement Roof

Roofing Practices to Avoid

Maintenance

Conclusion

Selected Reading

Acknowledgements


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Wooden Shingle Roofs in America

Because trees were plentiful from the earliest settlement days, the use of wood for all aspects of construction is not surprising. Wooden shingles were lightweight, made with simple tools, and easily installed. Wooden shingle roofs were prevalent in the Colonies, while in Europe at the same time, thatch, slate and tile were the prevalent roofing materials.

Tudor Revival thatch cottage
With the popularity of the revival of historic styles in the late 19th and early 20th centuries, a new technique was developed to imitate English thatch roofs. Photo: C.H. Roofing.

Distinctive roofing patterns exist in various regions of the country that were settled by the English, Dutch, Germans, and Scandinavians. These patterns and features include the size, shape and exposure length of shingles, special treatments such as swept valleys, combed ridges, and decorative butt end or long side-lapped beveled handsplit shingles. Such features impart a special character to each building, and prior to any restoration or rehabilitation project the physical and photographic evidence should be carefully researched in order to document the historic building as much as possible. Care should be taken not to assume that aged or deteriorated shingles in photographs represent the historic appearance.

Shingle Fabrication. Historically wooden shingles were usually thin (3/8"3/4"), relatively narrow (3"8"), of varying length (14"36"), and almost always smooth. The traditional method for making wooden shingles in the 17th and 18th centuries was to handsplit them from log sections known as bolts. These bolts were quartered or split into wedges. A mallet and froe (or ax) were used to split or rive out thin planks of wood along the grain. If a tapered shingle was desired, the bolt was flipped after each successive strike with the froe and mallet. The wood species varied according to available local woods, but only the heartwood, or inner section, of the log was usually used. The softer sapwood generally was not used because it deteriorated quickly. Because handsplit shingles were somewhat irregular along the split surface, it was necessary to dress or plane the shingles on a shavinghorse with a draw-knife or draw-shave to make them fit evenly on the roof. This reworking was necessary to provide a tight-fitting roof over typically open shingle lath or sheathing boards. Dressing, or smoothing of shingles, was almost universal, no matter what wood was used or in what part of the country the building was located, except in those cases where a temporary or very utilitarian roof was needed.

Shingle fabrication was revolutionized in the early 19th century by steam-powered saw mills. Shingle mills made possible the production of uniform shingles in mass quantities. The sawn shingle of uniform taper and smooth surface eliminated the need to hand dress. The supply of wooden shingles was therefore no longer limited by local factors. These changes coincided with (and in turn increased) the popularity of architectural styles such as Carpenter Gothic and Queen Anne that used shingles to great effect.

Handsplit shingles continued to be used in many places well after the introduction of machine sawn shingles. There were, of course, other popular roofing materials, and some regions rich in slate had fewer examples of wooden shingle roofs. Some western "boom" towns used sheet metal because it was light and easily shipped. Slate, terneplate, and clay tile were used on ornate buildings and in cities that limited the use of flammable wooden shingles. Wooden shingles, however, were never abandoned. Even in the 20th century, architectural styles such as the Colonial Revival and Tudor Revival, used wooden shingles.

Modern wooden shingles, both sawn and split, continue to be made, but it is important to understand how these new products differ from the historic ones and to know how they can be modified for use on historic buildings. Modern commercially available shakes are generally thicker than the historic handsplit counterpart and are usually left "undressed" with a rough, corrugated surface. The rough surface shake, furthermore, is often promoted as suitable for historic preservation projects because of its rustic appearance. It is an erroneous assumption that the more irregular the shingle, the more authentic or "historic" it will appear.


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