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"The Repair and Replacement of Historic Shingle Roofs" an Historic Preservation Brief November 21, 2008


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The Repair and Replacement of Historic Shingle Roofs

Sharon C. Park, AIA
The Repair and Replacement of Historic Shingle Roofs

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Introduction

Wooden Shingle Roofs in America

Replacing Deteriorated Roofs

Specifications for the Replacement Roof

Roofing Practices to Avoid

Maintenance

Conclusion

Selected Reading

Acknowledgements


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Roofing Practices to Avoid

rustic split faces inappropriate for preservation projects
These commercially available roofing products with rustic split faces are not appropriate for historic preservation projects. Photo: NPS files.

Certain common roofing practices for modern installations should be avoided in re-roofing a historic building unless specifically approved in advance by the architect. These practices interfere with the proper drying of the shingles or result in a sloppy installation that will accelerate deterioration. They include improper coverage and spacing of shingles, use of staples to hold shingles, inadequate ventilation, particularly for heavily insulated attics, use of heavy building felts as an underlayment, improper application of surface coatings causing stress in the wood surfaces, and use of inferior flashing that will fail while the shingles are still in good condition.

Avoid skimpy shingle coverage and heavy building papers. It has become a common modern practice to lay impregnated roofing felts under new wooden shingle roofs. The practice is especially prevalent in roofs that do not achieve a full triple layering of shingles. Historically, approximately one third of each single was exposed, thus making a three-ply or three-layered roof. This assured adequate coverage. Due to the expense of wooden shingles today, some roofers expose more of the shingle if the pitch of the roof allows, and compensate for less than three layers of shingles by using building felts interwoven at the top of each row of shingles. This absorptive material can hold moisture on the underside of the shingles and accelerate deterioration. If a shingle roof has proper coverage and proper flashing, such felts are unnecessary as a general rule. However, the selective use of such felts or other reinforcements at ridges, hips and valleys does appear to be beneficial.

Beware of heavily insulated attic rafters. Historically, the longest lasting shingle roofs were generally the ones with the best roof ventilation. Roofs with shingling set directly on solid sheathing and where there is insulation packed tightly between the wooden rafters without adequate ventilation run the risk of condensation-related moisture damage to wooden roofing components. This is particularly true for air-conditioned structures. For that reason, if insulation must be used, it is best to provide ventilation channels between the rafters and the roof decking, to avoid heavy felt building papers, to consider the use of vapor barriers, and perhaps to raise the shingles slightly by using "sleepers" over the roof deck. This practice was popular in the 1920s in what the industry called a "Hollywood" installation, and examples of roofs lasting 60 years are partly due to this undershingle ventilation.

Avoid staples and inferior flashing. The common practice of using pneumatic staple guns to affix shingles can result in shooting staples through the shingles, in crushing the wood fibers, or in cracking the shingle. Instead, corrosion resistant nails, generally with barked or deformed shanks long enough to extend about 3/4" into the roof decking, should be specified. Many good roofers have found that the pneumatic nail guns, fitted with the proper nails and set at the correct pressure with the nails just at the shingle surface, have worked well and reduced the stress on shingles from missed hammer blows. If red cedar is used, copper nails should not be specified because a chemical reaction between the wood and the copper will reduce the life of the roof. Hot-dipped, zinc-coated, aluminum, or stainless steel nails should be used. In addition, copper flashing and gutters generally should not be used with red cedar shingles as staining will occur, although there are some historic examples where very heavy gauge copper was used which outlasted the roof shingles. Heavier weight flashing (2() oz.) holds up better than lighter flashing, which may deteriorate faster than the shingles. Some metals may react with salts or chemicals used to treat the shingles. This should be kept in mind when writing specifications. Terne-coated stainless steel and lead-coated copper are generally the top of the line if copper is not appropriate.

Avoid patching deteriorated roof lath or sheathing with plywood or composite materials. Full size lumber may have to be custom ordered to match the size and configuration of the original sheathing in order to provide an even surface for the new shingles. It is best to avoid plywood or other modern composition boards that may deteriorate or delaminate in the future if there is undetected moisture or leakage. If large quantities of shingle lath or sheathing must be removed and replaced, the work should be done in sections to avoid possible shifting or collapse of the roof structure.

Avoid spray painting raw shingles on a roof after installation. Rapidly drying solvent in the paint will tend to warp the exposed surface of the shingles. Instead, it is best to dip new shingles prior to installation to keep all of the wood fibers in the same tension. Once the entire shingle has been treated, however, later coats can be limited to the exposed surface.


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