These commercially available roofing products with rustic split faces are not appropriate for historic preservation projects. Photo: NPS files.
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Certain common roofing practices for modern installations should
be avoided in re-roofing a historic building unless specifically
approved in advance by the architect. These practices interfere
with the proper drying of the shingles or result in a sloppy installation
that will accelerate deterioration. They include
improper coverage and spacing of shingles, use of staples to hold
shingles, inadequate ventilation, particularly for heavily insulated
attics, use of heavy building felts as an underlayment, improper
application of surface coatings causing stress in the wood surfaces,
and use of inferior flashing that will fail while the shingles
are still in good condition.
Avoid skimpy shingle coverage and heavy building papers. It has
become a common modern practice to lay impregnated roofing felts
under new wooden shingle roofs. The practice is especially prevalent
in roofs that do not achieve a full triple layering of shingles.
Historically, approximately one third of each single was exposed,
thus making a three-ply or three-layered roof. This assured adequate
coverage. Due to the expense of wooden shingles today, some roofers
expose more of the shingle if the pitch of the roof allows, and
compensate for less than three layers of shingles by using building
felts interwoven at the top of each row of shingles. This absorptive
material can hold moisture on the underside of the shingles and
accelerate deterioration. If a shingle roof has proper coverage
and proper flashing, such felts are unnecessary as a general rule.
However, the selective use of such felts or other reinforcements
at ridges, hips and valleys does appear to be beneficial.
Beware of heavily insulated attic rafters. Historically, the longest
lasting shingle roofs were generally the ones with the best roof
ventilation. Roofs with shingling set directly on solid sheathing
and where there is insulation packed tightly between the wooden
rafters without adequate ventilation run the risk of condensation-related
moisture damage to wooden roofing components. This is particularly
true for air-conditioned structures. For that reason, if insulation
must be used, it is best to provide ventilation channels between
the rafters and the roof decking, to avoid heavy felt building
papers, to consider the use of vapor barriers, and perhaps to
raise the shingles slightly by using "sleepers" over
the roof deck. This practice was popular in the 1920s in what
the industry called a "Hollywood" installation, and
examples of roofs lasting 60 years are partly due to this undershingle
ventilation.
Avoid staples and inferior flashing. The common practice of using
pneumatic staple guns to affix shingles can result in shooting
staples through the shingles, in crushing the wood fibers, or
in cracking the shingle. Instead, corrosion resistant nails, generally
with barked or deformed shanks long enough to extend about 3/4"
into the roof decking, should be specified. Many good roofers
have found that the pneumatic nail guns, fitted with the proper
nails and set at the correct pressure with the nails just at the
shingle surface, have worked well and reduced the stress on shingles
from missed hammer blows. If red cedar is used, copper nails should
not be specified because a chemical reaction between the wood
and the copper will reduce the life of the roof. Hot-dipped, zinc-coated,
aluminum, or stainless steel nails should be used. In addition,
copper flashing and gutters generally should not be used with
red cedar shingles as staining will occur, although there are
some historic examples where very heavy gauge copper was used
which outlasted the roof shingles. Heavier weight flashing (2()
oz.) holds up better than lighter flashing, which may deteriorate
faster than the shingles. Some metals may react with salts or
chemicals used to treat the shingles. This should be kept in mind
when writing specifications. Terne-coated stainless steel and lead-coated
copper are generally the top of the line if copper is not appropriate.
Avoid patching deteriorated roof lath or sheathing with plywood
or composite materials. Full size lumber may have to be custom ordered
to match the size and configuration of the original sheathing
in order to provide an even surface for the new shingles. It is
best to avoid plywood or other modern composition boards that
may deteriorate or delaminate in the future if there is undetected
moisture or leakage. If large quantities of shingle lath or sheathing
must be removed and replaced, the work should be done in sections
to avoid possible shifting or collapse of the roof structure.
Avoid spray painting raw shingles on a roof after installation.
Rapidly drying solvent in the paint will tend to warp the exposed
surface of the shingles. Instead, it is best to dip new shingles
prior to installation to keep all of the wood fibers in the same
tension. Once the entire shingle has been treated, however, later
coats can be limited to the exposed surface.